Model Development and Sustainability Assessment of Minimum Quantity Lubrication Technique in Turning of 700/3 Austempered Ductile Iron

  • Sagar N Sakharkar University of Pune
  • Raju S Pawade
  • Prakash K Brahmankar
Keywords: MQL Technique, Product sustainability index, 700/2 ADi, Turing

Abstract

In manufacturing sectors, the effect of cutting fluid assign importance in human health hazard, disposal waste and environmental pollution in machining. This paper presents model the development for sustainability assessment of Minimum Quantity Lubrication (MQL) using environmental and energy rating. Machining of Austempered Ductile Iron using MQL technology seems to be a novel eco-friendly technique and hence a better manufacturing technology. It was observed that surface damage and tool wear was less in case of MQL than that of dry, and flood cooling environments. Thus proper lubrication and cooling effect of aerosols of MQL can be suitable to substitute flood cooling and dry application. From environment and energy sustainability assessment, it is found that use of MQL technique for biodegradable aerosols as lubricant and coolant in machining gives highest total overall product sustainability index of 85.41. Hence machining of 700/3 ADI under MQL technique is an ideal approach toward sustainable manufacturing practice.

References

[1] http://en.wikipedia.org/wiki/sustainability, Date of Access: October 29, 2011. [2] Polishetty A., Goldberg M., Littlefair G., “Wear Characteristics of UltraHard Cutting Tools when Machining Austempered Ductile Iron”, International Journal of Mechanical & Mechatronics Engineering, 2010; Vol: 10; No: 1; pp: 1-6. [3] Sagar Sakharkar, Raju Pawade and P. K. Brahmankar, “Comparative machinability Assessment in Turning of Austempered Ductile Iron Using MQL and Flood Environment” ,COPEN 9, paper no. 254, Dec2015. [4] Sakharkar S.,Kadam G., Pawade R., Brahmankar P., “Sustainability Assessment to Minimise Energy Consumption in Green Machining”, ENACT 2014 proceeding, paper no.70. [5] F. Pusavec et al., Achieving and implementation of sustainability principles in machining processes, Advances in Production Engineering & Management 4 (2009) 3, pp-151-160. [6]
[7] Kadam G. and Pawade R., “A Comprehensive Model Development and its Evaluation for Sustainability Assessment in High Speed Turning of Inconel 718”, COPEN 9, paper no.35, Dec2015. [8] M.F. Rajemi et al., “Sustainable machining: selection of optimum turning conditions based on minimum energy considerations”, Journal of Cleaner Production 18 (2010) 1059-1065. [9] Yan et al., “Sustainability assessment of machining process based on extension theory and entropy weight approach”, Journal of Advance Manufacturing Technology, 71 (2014),pp -1419-1431 [10] A.D. Jayal, F. Badurdeen, O.W. Dillon Jr., I.S. Jawahir, “Sustainable manufacturing: Modeling and optimization challenges at the product, process and system levels”, CIRP Journal of Manufacturing Science and Technology 2 (2010) 144–152. [11] Tianjun Liu, Lee Attewell and Rick Armstrong, “Sinter Green Machining For Conventional P/M Processes”, Thesis Jeff Danaher and Linda Tremblay Quebec Metal Powders Ltd. (QMP) (2001)
Published
2018-03-22
How to Cite
Sakharkar, S., Pawade, R., & Brahmankar, P. (2018). Model Development and Sustainability Assessment of Minimum Quantity Lubrication Technique in Turning of 700/3 Austempered Ductile Iron. Asian Journal For Convergence In Technology (AJCT) ISSN -2350-1146, 2(2). Retrieved from http://www.asianssr.org/index.php/ajct/article/view/162
Section
Article

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